Hot-Dipped Galvanized Iron Wire

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Hot-Dipped Galvanized Iron Wire

Galvanized Wire is made to AS/NZS 4534 "Zinc and zinc/ aluminium-alloy Coatings on Steel Wire"; BS EN 10244. The metallic zinc coatings applied by the galvanizing process are an effective way of combating corrosion in steel. Galvanized wire for general manufacturing purposes is available in a standard galvanized coating or a heavy galvanized coating.
Standard galvanized coatings are smoother, however less corrosion resistant than heavy galvanized coatings and are often used in normal wire working applications. Some typical end users include cages, bucket handles, coat hangers and baskets.
Heavy galvanized coatings are used in conditions where atmospheric corrosion is severe. End users include crop support wires where chemicals are used, pool fencing or chain mesh in coastal areas.

Additional Info
 Diameter Range: Std. Gal. 0.15-8.00 mm
 Diameter Range: Heavy Gal 0.90-8.00 mm
Surface Finish: Standard & Heavy Galvanized

Galvanised Wire Working Specifications
Given that galvanized wire is classified according to the amount of zinc coating, the following table outlines the difference between standard, heavy galvanized and extra-high galvanized wire.
Nominal DiameterMinimum Coating Mass (g/m2)
Standard Galv. Heavy Galv. Extra-highGalv.
over 0.15mm up to and incl. 0.50mm      
       over 0.5mm up to and incl. 0.75mm      
       over 0.75mm up to and incl. 0.85mm      
       over 0.85mm up to and incl. 0.95mm      
       over 0.95mm up to and incl. 1.06mm      
       over 1.06mm up to and incl. 1.18mm      
       over 1.18mm up to and incl. 1.32mm      
       over 1.32mm up to and incl. 1.55mm      
       over 1.55mm up to and incl. 1.80mm      
       over 1.80mm up to and incl. 2.24mm      
       over 2.24mm up to and incl. 2.72mm      
       over 2.72mm up to and incl. 3.15mm      
       over 3.15mm up to and incl. 3.55mm      
       over 3.55mm up to and incl. 4.25mm        
       over 4.25mm up to and incl. 5.00mm        
       over 5.00mm up to and incl. 8.00mm
15        
       30        
       25        
       25        
       25        
       25        
       30        
       30        
       35        
       35        
       40        
       45        
       50        
       60        
       70        
       80
30        
       130        
       130        
       140        
       150        
       160        
       170        
       185        
       200        
       215        
       230        
       240        
       250        
       260        
       275        
       290
       
             
             
             
             
             
             
               
       480        
       485        
       490        
       500        
       520        
       530        
       550        
       590

Diameter Properties
Standard Galvanized Wire is manufactured to comply with the following diameter tolerances:
Nominal Wire Diameter Tolerance (mm)
over 0.80mm up to and incl. 1.60mm        
       over 1.60mm up to and incl. 2.50mm        
       over 2.50mm up to and incl. 4.00mm        
       over 4.00mm up to and incl. 6.00mm        
       over 6.00mm up to and incl. 8.00mm
+/-0.03        
       +/-0.03        
       +/-0.03        
       +/-0.04        
       +/-0.04
Heavy Galvanized Wire is manufactured to comply with the following diameter tolerances:
Nominal Wire Diameter Tolerance (mm)
over 0.80mm up to and incl. 1.60mm        
       over 1.60mm up to and incl. 2.50mm        
       over 2.50mm up to and incl. 4.00mm        
       over 4.00mm up to and incl. 5.00mm        
       over 5.00mm up to and incl. 6.00mm        
       over 6.00mm up to and incl. 8.00mm
+/-0.04        
       +/-0.04        
       +/-0.04        
       +/-0.05        
       +/-0.05        
       +/-0.05

Tensile Strength (Mpa)
The tensile strength is defined as the maximum load achieved in the tensile test, divided by the cross-sectional area of the wire test piece. Galvanized Wire is produced using soft, medium and hard grade wires. The following table specifies the tensile range according to the grade:
Grade Tensile Strength (Mpa)
Galvanised - Soft Quality        
       Galvanised - Medium Quality        
       Galvanised - Hard Quality
380/550        
       500/625        
       625/850
Please note that the sizes mentioned above are indicative only and do not specify the size range available from my products range.

Steel Chemistry
 A combination of steel grades is used and heat treatment processes to manufacture soft, medium and hard tensile grades. The table below is indicative only of steel chemistries used.
Tensile Grade % Carbon % Phosphorus % Manganese % Silicon % Sulphur
Soft        
       Medium        
       Hard
0.05 max        
       0.15-0.19        
       0.04-0.07
0.03 max        
       0.03 max        
       0.03 max
0.05 max        
       0.70-0.90        
       0.40-0.60
0.12-0.18        
       0.14-0.24        
       0.12-0.22
0.03 max        
       0.03 max        
       0.03 max
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